L&L PROGRAMMATIC KILNS

B-SERIES

Fully Programmable Kiln:
- Programmatic Kilns include an easy to set "Perfect Fire" or "Dyna-Trol" digital indicating program controls.
    - Set for instant start or delayed start for up to 39 hours, 59 minutes for Perfect Fire Control or up to 99 hours, 99 minutes for Dyna-Trol.
    - Set variable heat rise for slow to fast heat rise.
    - Set for cut-off of kiln for instant cut-off, at desired cone temperature equivalent or set for a variable "soak" at temperature at end of which the kiln will shut off. Thermocouple failure shuts off kiln.


Important Secondary Control:
- For safer operation, a separate over-temperature control is included in Programmatic Kilns. Set at one or two cones higher than the Program Control. In the unlikely event of failure of the controls, the power to the kiln is shut off upon maturing of this secondary control cone.

Dyna Grow Element Holders:

- Included are the famous "Dyna Grow" element holders.These are special hard, high temperature cordierite and silicon carbide that are especially designed to hold the elements securely in place, preventing expensive element escape from the grooves as occurs in some competitive makes. This adds up to safer and less expensive operation.

2350 °F - CONE 10 - 1287 °C:
- Hot enough to fire stoneware and porcelain. Plenty of power to get to cone 10 ! The Davinci kilns have more watts per square inch of interior than is normally designed into ceramic kilns. They are meant for production !

Firebrick Hardened With Special Facing:
- Finest quality 2-1/2" thick firebrick. Firebrick has reflective ceramic coating - reduces dusting, aids brick life and increase operating efficiency and uniformity.

Stainless Steel Case For Long Corrosion Life:


Galvanized Steel Stand:
- Galvanized steel resists corrosion at high temperatures. There is a full heavy metal plate under the kiln for full support of the bottom.


Choice of Voltage:
- 240, 208 or 220 volts, 1 or 3 phase (Elements are specifically designed for different voltages). Note: 220 volts is for oversea export. 480 volts is available on most models as a special option.

Standard Features On Automatic Kilns
- DynaTrol Program Control With Dynamic Zone Control : The automatic Davinci kilns will fire to within better than 1/2 a cone top to bottom automatically with no manual adjustments. The DynaTrol features four "Easy Fire" factory preset programs and six separate "Vary Fire" programs that you control.


SPECIFICATIONS AND CHARACTERISTICS FOR B-SERIES AND DAVINCI KILNS

Product Code
Model
NO.
Diameter inches
Depth inches
Cu.feet
Power Watts
Volts
Amps
Phase
724900
R-490
8 1/2 X 4
9
0.18
1,150
115
10.0
1
725000
R-500
8 1/2 X 8 1/2
9
0.37
1,750
115
15.0
1
710142
B-14
14 3/8
13 1/4
1.22
3,250
220
14.7
1
710182
B-18
17 1/2
22 1/4
3.30
7,200
220
32.7
1
710232
B-23
23 3/8
22 1/4
5.10
9,600
220
43.8
1
712392
B-239
23 3/8
29
7.52
10,800
220
49.0
1
712992
B-299
29
29
11.25
13,500
380
23.0
3
741818
BX-1818
17 1/2 X 17 1/2
18
3.40
6,550
220
29.3
1
752318
BX-2318
22 X 22
18
5.04
8,930
220
40.6
1
852818
BX-2818
26 1/2 X 26 1/2
18
7.80
11,590
220
52.6
1

KILN FURNITURE

 


Highlights

- Excellent high thermal stability and thermal shock resistance
- Good for maximum heat transfer in ceramic industry
- High mechanical strength at wide temperature range
- High dimensional accuracy to assure an optimum firing result silicon carbide base, cordierite mullite, and mullite alumina kiln furniture are available

Applications
For all sectors of the ceramic industry for firing both traditional and technical ceramics such as :
- Tableware (porcelain, bone china, stoneware, etc.)
- Sanitaryware
- Tiles
- Roof tiles
- Decoration ceramics
- Hard and soft ferrites
- Insulators
- Powder metal parts etc.
 

Product Listing
- S CORIT-A
- S CORIT-B
- SICAR-C80
- SICAR-G3P


SRIC's Refractory: Kiln Furniture
          Brand: S CORIT A
Classification: Cordierite-Mullite Kiln Furniture
Physical Properties:
  Max. Service Temperature °C
1360
  Apparent Porosity %
28.0
  Bulk Density kg/m3
1880
  Modulus of Rupture at room temperature kg/cm2
120
  Modulus of Rupture at 1200 °C kg/cm2
140
  Cold Crushing Strength kg/cm2
900
  Thermal Conductivity at 350 °C Kcal/hr.m. °C
1.0
Chemical Composition:
  Alumina (Al2O3) %
38.0
  Silica (SiO2) %
51.0
  Magnesia (MgO) %
8.0

SRIC's Refractory: Kiln Furniture
             Brand: S CORIT B
Classification: Cordierite-Mullite Kiln Furniture
Physical Properties:
  Max. Service Temperature °C
1320
  Apparent Porosity %
28.0
  Bulk Density kg/m3
1840
  Modulus of Rupture at room temperature kg/cm2
190
  Modulus of Rupture at 1200 °C kg/cm2
130
  Thermal Conductivity at 350 °C Kcal/hr.m. °C
1.0
Chemical Composition:
  Alumina (Al2O3) %
35.0
  Silica (SiO2) %
54.0
  Magnesia (MgO) %
8.0

SRIC's Refractory: Kiln Furniture
            Brand: SICAR C 80
Classification: Silicon Carbide Kiln Furniture (Silicate Bonded)
Physical Properties:
  Max. Service Temperature °C
1500
  Apparent Porosity %
13.0
  Bulk Density kg/m3
2730
  Modulus of Rupture at room temperature kg/cm2
350
  Modulus of Rupture at 1400 °C kg/cm2
400
  Thermal Conductivity at 350 °C Kcal/hr.m. °C
14.5
  Thermal Expansion at 1000 °C %
0.47
  Oxidation Resistance
Good
Chemical Composition:
  Silicon Carbide (SiC) %
90.0
  Iron Oxide (Fe2O3) %
0.5

SRIC's Refractory: Kiln Furniture
          Brand: SICAR G3P
Classification: Silicon Carbide Kiln Furniture (Silicate Bonded)
Physical Properties:
  Max. Service Temperature °C
1450
  Apparent Porosity %
15.5
  Bulk Density kg/m3
2500
  Modulus of Rupture at room temperature kg/cm,2
250
  Modulus of Rupture at 1400 °C kg/cm2
160
  Cold Crushing Strength kg/cm2
1200
  Thermal Conductivity at 350 °C Kcal/hr.m. °C
13.9
  Thermal Expansion at 1000 °C %
0.5
  Oxidation Resistance
Good
Chemical Composition:
  Alumina (Al2O3) %
38.0
  Silica (SiO2) %
51.0
  Magnesia (MgO) %
8.0

REFRACTORIES
 Insulating Bricks    Fireclay Bricks High Alumina Bricks

Highlights

- Design for low heat losses
- Providing good energy conservation
- Very light weight
- Low thermal conductivity and excellent heat resistance
- Maintain good dimensional stability at elevated temperature

Applications
- Back up linings for fireclay and high alumina bricks in boiler, ceramic kiln, preheating furnace, glass furnace, periodic kiln, high efficiency incinerator, etc.
- Back up lining of cyclone preheaters and cooler in cement plant, hot gas generator, hot air duct, stack, floor lining for kiln cars, etc.

Product Listing

HI 16, HI 20, HI 23, HI 26,IB 1, IB 2, IF 135, IF 145
 
Highlights

- Good thermal shock and spalling resistance
- High mechanical strength
- Good resistance to abrasion and corrosion
- Good volume stability at high temperature
- Superduty fireclay, high-duty fireclay and medium-duty fireclay bricks alumina content ranging from approximately 28 °C to 43 °C are available

Applications
- General uses in heat consuming industries
- Applicable for cooler, cyclone preheater and calcining zone of cement rotary kiln, combustion chamber of boiler, incinerator and safety lining of ladle
- Back up lining of boiler and heat exchanger lining in glass furnace
- Blast furnace stove, forging furnaces, acid storage tank, etc.

Product Listing
ACP 183 ,ACP 197 ,C 40 A/PP, K 25 D K 30, K 35, K 43, K 43 D,SK 30,SK 32, SK 34
 
Highlights

- Alumina content up from 50% and suitable for service temperature up to maximum 1900 °C
- Excellent corrosion resistance to neutral slag and metal penetration at high temperature
- Withstand various attacks from volatile matters e.g. ash from coal,lignite, fuel oil, etc.
- High density, high mechanical strength and good resistance to thermal spalling and good volume stability at high temperature

Applications
- Resistant to highest temperature for steel making operations such as ladle application, sidewall, roof, burner block, anchor brick for reheating furnace and many other areas
- Transition and cooling zones of rotary cement kiln, lime kiln, etc. Lower sidewall and bottom of Aluminum refining, melting furnace, etc.

Product Listing
A 90, AS 60, B 75, B 80, BA 85, BA 85 PB, BX 80, CATHA 60 B, KB 50, KB 60, KB 70, PP 82, PPA 60, SK 36

KILN FURNITURE, REFRACTORIES AND RELATED PRODUCTS
Product Code
Description
41..........
SICAR- C80 (silicon carbide kiln furniture shelves), Solid Batts in various sizes width 31-54 cm. length 35-45 cm. thickness 10-20 mm. and max. service temperature 1550 °C.
42..........
S CORIT-A (cordierite mullite kiln furniture shelves), Solid Batts and Perforated Batts in various sizes width 40-60 cm. length 35-50 cm. thickness 10-20 mm. and max. service temperature 1360 °C.
43..........
S CORIT-B (cordierite mullite kiln furniture shelves), Solid Batts and Perforated Batts in various sizes width 40-60 cm. length 35-50 cm. thickness 10-20 mm. and max. service temperature 1320 °C.
44..........
SICAR- G3P (silicon carbide kiln furniture supports), various sizes 2-10 inches and others.
44..........
S CORIT-B (cordierite mullite kiln furniture supports), various sizes 2-10 inches and others.
451001
IF-145 ST-76 (Insulating Brick)
451002
IF-145 ST-64 (Insulating Brick)
451003
IF-145 ST-152-76 (Insulating Brick)
451004
IF-145 SA-152-64 (Insulating Brick)
451005
IF-145 SA-152-70 (Insulating Brick)
451006
IF-135 ST-76 (Insulating Brick)
451007
IF-135 ST-64 (Insulating Brick)
451051
SK-30 ST-76 (Fireclay Brick)
451052
SK-36 ST-76 (High Alumina Brick)
452001
Mortar AM 43(D)
452002
Mortar AM 43(W)
453001
Castables 18-LW
453002
Castables 18
453003
Castables 13-LW
461001
Cerablanket 1260 °C, 96 kgs./m, 25 mm. Roll dim. 760X61 cm.(ceramic fiber)
461002
Cerablanket 1260 °C, 128 kgs./m, 25 mm. Roll dim. 760X61 cm.(ceramic fiber)
461003
Cerablanket 1400 °C, 128 kgs./m, 25 mm. Roll dim. 760X61 cm.(ceramic fiber)

CONES
Regular Self-Supporting Cones
- Self Supporting Cones are the most accurate and easiest to use as witness cones. Only Orton provides these cones. They are unique in that they do not require a cone plaque or holder, because this is built into the base of the cone. Therefore, the correct height and angle are always the same. All cone numbers contain organic binders.
 
- Self-Supporting Cones are available in numbers O17 through O1 and 1 through 15 including some half-cone numbers. They are normally packed in boxes of 25 cones.
ORTON SELF- SUPPORTING CONES
Product Code
Cone No.
Temperature °C
653017
017
747
653016
016
792
653015
015
804
653014
014
838
653013
013
852
653012
012
884
653010
010
894
653090
09
923
653080
08
955
653070
07
984
653060
06
999
653050
05
1046
653040
04
1060
653030
03
1101
653020
02
1120
653001
01
1137
653100
1
1154
653200
2
1162
653300
3
1168
653400
4
1180
653500
5
1196
653600
6
1222
653700
7
1240
653800
8
1263
653900
9
1280
654100
10
1305
654110
11
1315
654120
12
1326
654130
13
1346
654140
14
1366
654150
15
1431

KILN WASH
Kiln Wash (for shelf coating)
  - Durable, longlife, less recoating needed
- Closely matches thermal expansion of shelves for better results
- For use to 1350 °C
- Use for kiln shelves and supports
- Clay composition will not contaminate ware during firing
- Plastic can contain 1 kg and bucket 25 kgs


Product Code
Description
611203
Alumina kiln wash (K13R), liquid

Amarin Ceramics Corp.,Ltd.
Phone: (662) 294-0054
Fax: (662) 294-6415

Email: info@amarinceramics.com

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